Broken Bars - Case History 9
LV, 3-Phase Induction Motor VSD (PWM Inverter Fed)
Test Objective
All the previous industrial case histories have been on fixed frequency drives, and the objective is to present results from a variable speed inverter driven SCIM.


Figure b-14
Time domain current signal, base frequency = 50Hz

Nameplate details
3-Phase, SCIM, 415 V, 20.5 A, 11 kW/14.7 h.p., 50 Hz, 1470 r.p.m. delta-connected.

Additional information
36 slot stator,
"Double layer lap wound, 8/9 coil pitch"
180 turns/phase, 15 turns/coil
Number of rotor slots = 28
(aluminium die cast - deep bar design)

Test Conditions (for the spectra below)
MCSA FFT Current Spectrum
Dynamic Range = 80 dB
Frequency Resolution = 12.5 milliHertz/line

Figure b-15
Current spectrum - no broken bars
No broken rotor bars

Base frequency, f1 = 50 Hz

For a slip, s = 0.01

No twice slip (±2sf1) frequency sidebands present.


Figure b-16
Current spectrum - three broken bars
(Nr = 1485 r.p.m.)
Three broken rotor bars

Base frequency, f1 = 50 Hz

For a slip, s = 0.01 (i.e. 1485 r.p.m.)

Twice slip frequency sidebands are obvious at :
±2sf1 = ±1 Hz


Figure b-17
Current spectrum - three broken bars
(Nr = 1470 r.p.m.)
Three broken rotor bars

Base frequency, f1 = 50 Hz

For a slip, s = 0.02 (i.e. 1470 r.p.m.)

Twice slip frequency sidebands are obvious at :
±2sf1 = ±2 Hz

Note
The sideband magnitudes in dB are higher (N, the dB difference, is therefore lower) due to the increase in load. This demonstrates the effect of load changes with a fixed number of broken rotor bars - compare Figures b-16 and b-17


Figure b-18
Current spectrum - three broken bars
(Nr = 1685 r.p.m.)

The sidebands (±2sf1) are the same frequency as was the case with Figure b-16 at 50 Hz

Three broken rotor bars
Base frequency, f1 = 40 Hz

Speed of rotating magnetic field from the stator winding
Ns= (40x60)/2 = 1200 r.p.m. compared to 1500 r.p.m. for the 50 Hz case and 1800r.p.m. for a 60 Hz case.

Slip at 1185 r.p.m.
s = 0.0125 or 1.25%

Twice slip frequency sidebands are obvious at :
±2sf1 = ±2 x 0.0125 x 40 = ±1 Hz

Test Conditions (for the spectra above)
MCSA FFT Current Spectrum
Dynamic Range = 80 dB
Frequency Resolution = 12.5 milliHertz/line

EXPERT COMMENT
MCSA can also diagnose broken rotor bars in Inverter Fed Induction Motor Drives. The base frequency from the inverter has to be identified and tracked in the analysis.
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