Broken Bars - Case History 10
LV, 3-Phase Induction Motor

Test Objectives

  • To show a case study where the lower sideband is considerably higher than the upper sideband. with a high number of broken bars in a relatively small SCIM 11 kW/14.7 h.p., low inertia rotor.
  • To show the effect of load changes with a fixed number of broken bars/prediction of problem severity, etc.
  • To make users of MCSA instruments aware of the phenomena demonstrated in this case study.



Figure b-19
Current Spectrum - 10 broken bars

Nameplate details
3-Phase, SCIM, 415 V, 20.5 A, 11 kW/14.7 h.p.,
50 Hz, 1430 r.p.m. delta-connected

 

Additional information
36 slot stator,
double layer winding, 8/9 coil pitch,
180 turns/phase, 15 turns/coil.

Number of rotor slots = 51 (aluminium die cast).

Direct drive coupling to a d.c. dynamometer load machine
Full-load slip = 0.0467.

Test Conditions
MCSA FFT Current Spectrum
Dynamic Range = 80 dB
Frequency Resolution = 15.6 milliHertz/line
(800 line spectrum)
Test Results
The main 50Hz (actually 49.921 Hz) component = 104.4 dB


The twice slip frequency sidebands of ±2sf1 = ±5.731Hz are evident

The lower sideband = 82.2 dB (22.2 dB down on f1)

The upper sideband = 76.1 dB (28.3dB down on f1)


Figure b-20
10 broken bars were introduced

Observations

  • When Ifl = 20.5A the slip s = 0.0573 which was higher than the rated value from the nameplate speed of 1440r.p.m.:full-load rated slip s = 0.0467

  • N = average dB difference between sideband magnitudes and the main supply component = (22.2 + 28.3)/2 = 25.25 dB

  • At 1470 r.p.m. (s = 0.02) = ± 2sf1 = ± 2 Hz

  • The lower sideband was 30.2 dB down and the upper sideband was 36.7 dB down on the main supply component of f1. This is in comparison to 22.2 and 28.2 dB down at the higher load when s = 0.0573

  • This shows that if the motor was monitored at this lighter load then the severity of the problem looks less than at 1414 r.p.m

  • A correction factor needs to be incorporated into the prediction to take account of load effects.
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